Chemical Reaction Kettle

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    2020-03-04 09:18

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Company Profile
Wuxi Zhongyue Petrochemical Equipment Co., Ltd.
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No 22-1 Luou Road, Hudai, Binhu District, Wuxi, China.

Product details

1. Introduction

As one of the production equipment commonly used in the chemical industry, chemical reactors can use heating methods such as electric heating, steam heating, and thermal oil circulation heating to heat, cool, evaporate, and mix materials according to process requirements to achieve the production process. A series of physical and chemical reactions such as hydrocarbonization, polymerization, and condensation of raw materials.

2. Technical Parameter

Nominal volume





Motor Power





Diameter of impeller





Impeller structure

Open aseptic design

Rotating speed


Working temperature ℃


Jacketed heating/ cooling medium

Steam/ cooling water/ thermal oil/ refrigerant

Measurement method

Weighing mix or level measurement or flow measurement

Insulation Materials

Polyurethane/ rock wool

Nozzle configuration

Designed on demand when the conditions are met

Tank material


Reduction drive

Optional AC, DC, explosion-proof

3. Chemical reactor structure

The equipment is composed of a kettle body (cylinder body), a kettle cover, a jacket, a stirrer, a heating device, a transmission device, a shaft sealing device, a support (an ear), an inlet and an outlet, etc . The chemical reaction kettle body mostly uses carbon manganese Made of steel, stainless steel, nickel-based alloy and other composite materials, most of the barrel and material contact parts are made of imported SUS304/ SUS316L high-quality stainless steel. The inner barrel wall is mechanically polished or electrolytically polished, and the outer barrel wall is made of 304. The welded structure is insulated, and the outer surface is treated with mirror or matt. The external connection of the cylinder adopts a sanitary quick-opening head. The head is processed by spinning, which is safe and hygienic without dead corners. It conforms to the national GMP sanitary standard. , Outer disk tank jacket, Miluo plate honeycomb jacket and other forms.

In addition, the chemical reaction kettle is also equipped with temperature monitoring devices, temperature measuring holes, CIP automatic rotary spray washing balls, quick-opening material import and export equipment, etc., which is convenient for manual operation, easy uniform distribution of solvents, high content of active ingredients, simple and reliable;

Other related designs such as stirring blades, number of openings, specifications of chemical reaction kettles can be individually designed and manufactured according to customer needs; in order to meet different process reaction requirements, the mixer can use cycloid pin gear reducers, variable frequency speed regulation, etc. 160 is suitable for use with helical gear reducers, and can be optionally selected according to user requirements.

4. Structural Characteristics

1) The structure design technology of the reactor is advanced. Various heating methods such as electric heating, steam heating, and circulating oil heating can be used. The heating device can be designed separately according to the heating method. Jacket type is divided into jacket type and outer half tube type. Jacket oil heating type is equipped with a backflow device. The optimized design of the heating device makes heating and cooling speed fast, uniform and efficient heating, low energy consumption, and safety performance. high.

2) The seal of the reactor kettle adopts a special sanitary mechanical seal design, and it can also use a packing seal and a magnetic seal to ensure a high degree of sealing to ensure that the material is not contaminated.

3) The chemical reaction kettle can withstand high temperature sterilization at about 120 ℃, and the working temperature can reach 200 ℃, using polyurethane and rock wool as insulation materials; and equipped with sanitary pressure gauges.

4) In the reaction process, heating methods such as electric heating, internal and external coil heating, and thermal oil circulation heating can be used to meet the process requirements of different working environments such as acid resistance, alkali resistance, high temperature resistance, wear resistance, and corrosion resistance.

5. Quality Standards

Design, manufacturing, supervision and inspection:

1) "Special Equipment Safety Law of the People's Republic of China"

2) SFDA "Good Manufacturing Practices"

3) TSG21-2016 "Safety Technology Supervision Regulations for Stationary Pressure Vessels"

4) GB150-2011 "pressure vessel"

5) NB / T47015-2011 "welding regulations for pressure vessels"

6) NB / T47013-2015 "Nondestructive Testing of Pressure Equipment"

7) HG / T20584-2011 "Technica

6. Product Advantage

Chemical reaction kettle has the characteristics of rapid heating, high temperature resistance, corrosion resistance, small environmental pollution, and easy operation. It is one of the commonly used reaction equipment in food processing, biopharmaceutical, fine chemical and other industries. It is widely used in chemical, rubber, petroleum, Food and many other production fields. In the chemical production process, different types of chemical reactors can be selected according to different production processes.

7. Zhongyue Workshop